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Fermentation Industry Business
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Fermentation Industry Business Setup: An Overview

If you have the desire to go ahead with the fermentation industry business setup, you are at the right place. The alcohol fermentation industry in India is rapidly growing, driven by increasing consumer demand ranging from food beverages to pharmaceuticals, biofuels, wine, spirits, and industrial chemicals. There are a large number of distilleries, breweries, and maltings that produce a wide range of fermented beverages, biofuels, industrial chemicals in the country. The fermentation industry business setup requires technical knowledge and strategic planning to transform organic substrates into value-added products. Moreover, a fermentation industry plant setup mainly requires compliance with several regulations such as environmental permits, excise license, FSSAI license, and ISO certifications. Are you facing roadblocks in the path of fermentation industry business setup in India? Talk to our expert consultants at Canjain and give wings to your entrepreneurial dreams.

Benefits of Fermentation Industry Business Setup

The establishment of a fermentation industry business setup offers various benefits to entrepreneurs, industries and the environment. Some of the benefits of as discussed below:

  • Sustainable and Environment-friendly: The fermentation process in industrial biotechnology reduces environmental/ ecological impact by lowering CO2 emissions and promoting sustainability, making it an environment-friendly option.
  • Cost-Effective Production: The fermentation industry business setup promotes cost-effective and self-sustaining production of fermented products such as animal feed or fertilizers.
  • Export Potential: The production of fermented products has a high demand in international markets, which provides the fermentation industry with an opportunity to expand into global trade.
  • Technological Advancements: The fermentation industry business setup encourages the development of biotechnology and synthetic biology for the creation of enzymes and bioproducts.
  • Supportive Government Policies: The fermentation industry factory setups are guided under the government policies offering various incentives for renewable energy production and import-export of biotechnological products.
  • Long- Term Profitability: The fragmentation industry business setup enjoys steady demand and long-term profitability among diverse industries, ensuring consistent revenue.

Eligibility Criteria for Fermentation Industry Business Registration

The eligibility criteria for applicants seeking fermentation industry business registration are as discussed below:

  • Age of Majority: The applicant applying for the fermentation industry business registration must have attained the age of majority.
  • Obtain Private Bonded Warehouse Permit: The applicant seeking for fermentation industry business setup must possess a permit for a private bonded warehouse in Form E-12.
  • Execute Bond in Form E-5, E-6 and E-11: The license should execute the bond in Form E-5, E-6 and E-11. Further, the license should requisition services of E.I for supervision of his unit from the commissioner of Excise.
  • Obtain GST Registration: The applicant applying for fermentation industry business registration must possess a GST registration certificate.
  • Obtain Necessary Licenses: The applicant must possess necessary licenses such as FSSAI license, Liquor Distribution, Shop and Establishment License, Factory, Trade mark, Health and Trade, Fire Safety, L-3 License for Distilleries, L-10 License for Breweries, etc.
  • Apply for NOC: The applicants seeking to setup fermentation business must apply for NOC from state police, labour department, inspector of factories and boilers, state pollution control board NOC/ central pollution control board, and any other authority as specified from time to time.

Documents Required for Fermentation Industry Plant Setup

The list of necessary documents required for fermentation industry plant setup are enlisted below:

  • Application in the Prescribed Format
  • Plan of the Building/ Site Plan
  • Project Report along with Flow Chart
  • Three Copies of the Blueprint of the Plant
  • Land Documents
  • List of Directors and Partners
  • Undertaking as per the Excise Rule of the State
  • PAN from the IT Department
  • MOA and AOA
  • Utility Bills (Electricity and Water)
  • Quality Certificate from Government-Approved Labs

Process of Fermentation Industry Business Setup

The process for fermentation industry business setup under various sectors such as pharmaceuticals, biofuels, chemicals, food and beverages are as discussed below:

  • Meet Eligibility Criteria: Before filing the application for fermentation industry business setup, the applicant/ licensee must meet the minimum eligibility criteria/ requirements as specified by the authorities from time to time.
  • Filing of Application: The applicants must file an application for the fermentation industry business setup at the Excise Department of the State Government, where the brewery/ distillery or maltery will be set up.
  • Document Submission: Next, the applicants/ licensee is further required to make submission of necessary documents and licenses granted for the registration of fermentation industry business in India.
  • Grant of License: Once the application is duly filed, the Excise Commissioner is further empowered to grant the fermentation industry/ manufacturing business license for the distilleries, malteries, or breweries.

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Production of Beverages in the Fermentation Industry

The following are the crucial steps required for the production of beverages within the fermentation industry in India.

  • Microorganisms: The type of microorganisms used in the fermentation process depends on the desired end product. For example, yeast is commonly used for producing beer and wine, while bacteria are used for producing certain types of spirits.
  • Fermentation Medium: The fermentation medium is a mixture of nutrients and water that provides the necessary conditions for the microorganisms to grow and produce the desired product. The composition of the fermentation medium depends on the specific requirements of the microorganisms and the end product.
  • Sterilization: The fermentation medium is sterilized to prevent contamination by unwanted microorganisms. It is typically done by heating the medium to a high temperature or using chemical sterilant.
  • Inoculation: The inoculation step requires introducing the selected microorganisms into the sterilized fermentation medium, typically in the form of a starter culture.
  • Fermentation: The microorganisms grow and multiply in the fermentation medium, producing the desired product through a series of metabolic reactions. The temperature, pH, and oxygen levels are carefully controlled to optimize the fermentation process.
  • Harvesting: Once the fermentation is complete, the product is harvested and separated from the fermentation medium. It typically involves filtering or centrifuging the mixture to remove the cells and other solid components.
  • Purification and Concentration: The product is purified and concentrated, typically through distillation or other separation techniques. This process removes impurities and increases the concentration of the beverage.
  • Ageing and Bottling: In the case of alcoholic beverages, the product may be aged in barrels to develop its flavour and aroma and then bottled for sale.

Acts and Regulations Applicable to the Fermentation Industry

The acts and regulations applicable to the fermentation industry are as stated below:
  • Excise Law of the State
  • Factories Act
  • Environmental (Protection) Rules, 1986
  • Industries (Development and Regulation) Act, 1951
  • Food Safety and Standards Act, 2006
  • Bottling Rules of the respective State
  • Brewery Rules of the respective State

Fees Required for Fermentation Industry Business Registration

The fees required for fermentation industry business registration vary depending upon the specific type of fermentation business you are involved in. However, to know about the professional charges for the fermentation industry business setup, consult our experts now.

Timeline for Fermentation Industry Business Setup

The timeline required for the fermentation industry business setup is around 6 to 12 months, depending upon the complexity of the products and legal framework requirements. However, it takes more than usual time for the purpose of product testing and obtaining regulatory approvals (if required).

Modes Used in Fermentation Industry Business Setup

The fermentation industry business setup produces beverages primarily based on three methods, as explained below:

1. Distillation in the Fermentation Industry: A distilled alcohol beverage is made by fermenting a mixture of grains, fruits, or sugar and then heating the mixture to separate and purify the alcohol through distillation. The resulting product is a concentrated form of alcohol used to make a wide range of spirits, including whiskey, rum, brandy, gin, tequila, and vodka.

The specific ingredients, methods, and techniques used in the production of distilled alcohol vary depending on the type of spirit being produced. Currently, distilled alcohol is valued at $34.47 billion industry and is expected to grow at the rate of 5.18% (CAGR 2023-2027).

2. Malting in the Fermentation Industry: The malting process involves soaking the grains in water to allow them to germinate and then drying and kilning the germinated grains to stop the germination process. The kilned grains, also known as malt, are then used as the primary ingredient in beer brewing or as a component in whiskey production.

The malted grains provide the sugars necessary for fermentation within the industry. Furthermore, the kilning process also contributes to the flavour and aroma of the final product. It is one of the popular modes used in fermentation industry factory setup.

3. Brewing in the Fermentation Industry: Brewing is the process through which beer is produced. Various grains, such as corn, barley, rye, rice etc., are used to ferment with water and yeast. The different types of grains and production process result in different beer types. The reports suggest the Beer market grows annually by 8.17% (CAGR 2023-2027), thus making it the most profitable alcoholic product.

Market Size of Fermentation Industry Business Setup

The market size of the fermentation industry business setup is valued at US$ 58.86 billion in 2023, which is projected to grow at a compound annual growth rate (i.e., CAGR) of 4.62% during the forecast period of 2024- 2032.

The significant growth in the market size of the fermentation industry plant setup is supported by the increasing demand for bio-based products, the growing use of fermentation in the food & beverage industry, and the increasing demand from the pharmaceutical industry.

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